Einfach (und) praktisch: Oracle Einfach (und) praktisch: Oracle Einfach (und) praktisch: Oracle Einfach (und) praktisch: Oracle

Supply ChainSupply ChainSupply ChainSupply Chain----Problemlösung für Problemlösung für Problemlösung für Problemlösung für

den Mittelstandden Mittelstandden Mittelstandden Mittelstand

2009/4/14All Rights Reserved - Advantest Corporation1

Erweiterung, Einführung der ModuleBill of Material, Work in Process

Presented By: Ilona Schetelich, Advantest Europe GmbH

Frankfurt, 01.04.09

• Zielsetzung• 2 Vorgehensweise• 3 Sollkonzept• 3.1 Geschäftsprozesse und Anforderungen• 3.1.1 Lagerplätze (Stock Locator)• 3.1.2 Stücklisten (Bill of Materials) (2)• 3.1.3 Fertigung (Work in Process)

Project Implementation BOM, WIP, MPProject Implementation BOM, WIP, MPProject Implementation BOM, WIP, MPProject Implementation BOM, WIP, MP

2009/4/14All Rights Reserved - Advantest Corporation2

• 3.1.3 Fertigung (Work in Process)• 4 Mapping• 4.1 Gesamtprozess (3)• 4.2 Setup Schritte (1)• 4.2.1 Organisation und Lager• 4.2.2 Lagerplätze

• 4.2.3 Artikel• 4.2.4 Stücklisten und WIP Vorbereitung• 4.3 Fertigung• 4.4 Auftrag• 5 GAP-Analyse• 5.1 Inventur

Project Implementation BOM, WIP,MPProject Implementation BOM, WIP,MPProject Implementation BOM, WIP,MPProject Implementation BOM, WIP,MP

2009/4/14All Rights Reserved - Advantest Corporation3

• 5.1 Inventur• 5.2 Supplier• 5.3 Stock Locator

WIP Parameters (1)WIP Parameters (1)WIP Parameters (1)WIP Parameters (1)

2009/4/14All Rights Reserved - Advantest Corporation4

WIP Accounting Classes (1)WIP Accounting Classes (1)WIP Accounting Classes (1)WIP Accounting Classes (1)

2009/4/14All Rights Reserved - Advantest Corporation5

BOM Parameters (1)BOM Parameters (1)BOM Parameters (1)BOM Parameters (1)

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BOM Workday Calendar (1)BOM Workday Calendar (1)BOM Workday Calendar (1)BOM Workday Calendar (1)

2009/4/14All Rights Reserved - Advantest Corporation7

BOM Standard Operations (1)BOM Standard Operations (1)BOM Standard Operations (1)BOM Standard Operations (1)

2009/4/14All Rights Reserved - Advantest Corporation8

BOM Resources (1)BOM Resources (1)BOM Resources (1)BOM Resources (1)

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BOM Departments (1)BOM Departments (1)BOM Departments (1)BOM Departments (1)

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Costing Cost Types (1)Costing Cost Types (1)Costing Cost Types (1)Costing Cost Types (1)

2009/4/14All Rights Reserved - Advantest Corporation11

Material Planer Planning Manager (1)Material Planer Planning Manager (1)Material Planer Planning Manager (1)Material Planer Planning Manager (1)

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Material Planer Demand Classes (1)Material Planer Demand Classes (1)Material Planer Demand Classes (1)Material Planer Demand Classes (1)

2009/4/14All Rights Reserved - Advantest Corporation13

Material Planning Parameters (1)Material Planning Parameters (1)Material Planning Parameters (1)Material Planning Parameters (1)

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• Stücklisten (Bill of Materials)- Stücklisten werden in erster Linie zur Unterstützung des

Fertigungsprozesses eingesetzt und können in Einzelfällen bis zu 6 Stufen enthalten. Der überwiegend eingesetzte Anteil an Stücklisten ist 3 stufig.

- Bei der Definition der Stücklisten soll festgelegt werden können, ob der Artikel bei einem Lieferanten bestellt oder vom Zulieferer bereit gestellt werden soll. In Tabelle 2 wird beispielhaft eine 3

Bill of Material Definition (2)Bill of Material Definition (2)Bill of Material Definition (2)Bill of Material Definition (2)

2009/4/14All Rights Reserved - Advantest Corporation15

bereit gestellt werden soll. In Tabelle 2 wird beispielhaft eine 3 stufige Stückliste dargestellt, wie sie zu fast 80% im System abgebildet werden soll.

Bill of Material CAD System (2)Bill of Material CAD System (2)Bill of Material CAD System (2)Bill of Material CAD System (2)

Tabelle 2: Beispiel 3 stufige Stückliste

12 3 4 5 6 7 8 9 10

Stufe

Pos.

Art.-Nr. Bezeichnung Menge Pos.

Menge

Ges.

EK*

VK*

compl.

BOM PO

SPARESPO

0 113.00156.00 HiFix,MultiDUT,TFBGA72,TSOP66,6pa,T5581H,manual

1 1 N N N N

1 10

113.00156.00-R HiFix,MultiDUT,TFBGA72,TSOP66,6pa,T5581H,manual

1 1 Y N ZL N

1 20

113.00156.00-M HiFix,MultiDUT,TFBGA72,TSOP66,6pa,T5581H,manual

1 1 N N N N

1 3 513.00312.00 HiFix Specification 1 1 Y N ZL ZL

2009/4/14All Rights Reserved - Advantest Corporation16

1 30

513.00312.00 HiFix Specification 1 1 Y N ZL ZL

1 40

513.00313.00 HiFix Assembly Procedure 1 1 N N N N

1 50

111.00103.00 Socket Guide for TFBGA72 2 2 Y Y N ZL

2 1 131.00322.00 Socket Guide Base 1 2 Y Y N ZL

2 2 131.00058.00 SG Pin 1.2h7x5 3 6 Y Y N ZL

2 3 131.00139.00 Socket Guide Bush 2 4 Y Y N ZL

2 4 131.00324.00 Socket Guide Shim 0,3 for TFBGA72 1 2 Y Y N ZL

2 5 131.00325.00 Socket Guide Shim 0,05 for TFBGA72 1 2 Y Y N ZL

2 6 131.00326.00 Socket Shim 0,3 for TFBGA72 1 2 Y Y N ZL

2 7 131.00327.00 Socket Shim 0,05 for TFBGA72 1 2 Y Y N ZL

2 10

021.00002.00 Socket Head Screw 2 4 Y Y N ZL

1 60

112.00209.01 CSP Socket 1.5nH TFBGA60 2 2 Y Y N ZL

Bill of Material Bill of Material Bill of Material Bill of Material –––– Main (2)Main (2)Main (2)Main (2)

2009/4/14All Rights Reserved - Advantest Corporation17

Bill of Material Bill of Material Bill of Material Bill of Material –––– Components Details (2)Components Details (2)Components Details (2)Components Details (2)

2009/4/14All Rights Reserved - Advantest Corporation18

Bill of Material Bill of Material Bill of Material Bill of Material –––– Material Control (2)Material Control (2)Material Control (2)Material Control (2)

2009/4/14All Rights Reserved - Advantest Corporation19

Responsibility for User (3)Responsibility for User (3)Responsibility for User (3)Responsibility for User (3)

2009/4/14All Rights Reserved - Advantest Corporation20

Material Planer Demand Classes (3)Material Planer Demand Classes (3)Material Planer Demand Classes (3)Material Planer Demand Classes (3)

2009/4/14All Rights Reserved - Advantest Corporation21

MDS/MRP (3)MDS/MRP (3)MDS/MRP (3)MDS/MRP (3)

2009/4/14All Rights Reserved - Advantest Corporation22

Discrete Job Discrete Job Discrete Job Discrete Job –––– Quantities (3) Quantities (3) Quantities (3) Quantities (3)

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Discrete Job Discrete Job Discrete Job Discrete Job –––– Supply (3)Supply (3)Supply (3)Supply (3)

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PO PO PO PO –––– OSP (3)OSP (3)OSP (3)OSP (3)

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WIP Value WIP Value WIP Value WIP Value –––– Account Account Account Account –––– OSP (3)OSP (3)OSP (3)OSP (3)

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PO PO PO PO –––– Receipt Material (3)Receipt Material (3)Receipt Material (3)Receipt Material (3)

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Discrete Job Discrete Job Discrete Job Discrete Job ---- Account Account Account Account –––– Material (3)Material (3)Material (3)Material (3)

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END

2009/4/14All Rights Reserved - Advantest Corporation29

END